Jinye Machinery Jinye Machinery

NOVA DCSP35 Electric Automatic Heat Shrink Wrapper PLC Control Paper Film Bottle Shrink Tunnel Wrapping Machine Beverage Line

Product Description

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Intelligent Shrink Wrapping Machine

The film shrink wrapping machine is designed to wrap groups of pre-arranged bottles with plastic film, heating the film in a shrink tunnel to shrink it tightly and form a single packed unit.

Our fully automatic wrapping system features intelligent operation that automatically adjusts production speeds based on the line's bottle flow. It offers stable performance, simple operation, and excellent packaging results, making it widely applicable across the beverage, beer, dairy, and daily chemical industries.

Working Principle: Undirected bottles are sorted through an unscrambling mechanism and fed into the host machine. The dividing mechanism organizes them into specific groups. A layer of shrink film is wrapped around the group before entering the shrink tunnel. High-temperature heating causes the film to shrink naturally and securely bundle the pack for future palletizing and transport.

Intelligent Shrink Wrapping Machine
Technical Specifications Blueprint
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Technical Parameters

Equipment Name Automatic shrink wrapping machine
Equipment model DCSP35
Capacity 30-35 packs/min (single lane)
Applicable bottle type Cans, glass bottles, PET bottles
Applicable bottle size (1) Diameter range: Ø50-80mm
(2) Bottle height: H100-320mm
Packaging products size Length: 260-430mm; Width: 165-280mm; Height: 100-320mm
Equipment size 12,410 × 2,000 × 2,500mm (L*W*H)
Packaging pass rate 98%
Film damage rate ≤ 0.1%
Equipment power 113kW (Main machine: 15kW; Shrink tunnel: 98kW)
Compressed air (a) Pressure: 0.6-0.8MPa (b) Air consumption: 100NL/MIN
Equipment weight 8 Tons
Ground load ≈ 8 X 7500 N
Horizontal angle ± 1°
Noise ≤ 85 dB
Heading way Longside ahead
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Key Structural Features

  • Convenient Adjustments: The bottle feed width components consist of customized aluminum profiles, with one set matching each specific bottle type. There is no need for manual column-by-column width corrections. Changing bottle types is quick and easy, requiring only a single operator.
  • Photoelectric Controls: Bottle feeding is monitored by accurate photoelectrics with 3 full bottle detection spots using high-performance sensors. The single-hand adjustments allow quick setting of upper and lower limits to suit different bottle sizes.
  • Stable Drive System: The bottle pushing mechanism smoothly delivers grouped bottles to the film wrapping section. A double-chain drive moves the rushing rods, greatly enhancing the overall running stability of the production line.
  • Aesthetic & Practical Design: Clean exterior layout, novel structures, and easy maintenance access. Includes pneumatic expansion film roll support and electronic induction film feeding for smooth, fast, and continuous operation.
  • Advanced Motion Controls: The entire system runs on a high-end motion control system that coordinates motion, logic, and process control into one seamless production framework.
  • High-Efficiency Shrink Tunnel: Implements hot air circulation technology with balanced distribution, premium thermal insulation, and precise temperature regulation to ensure perfect wrapping quality.
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Specialized Production Capabilities

We specialize in the R&D and manufacturing of automated end-of-line packaging systems. Our core focus includes designing, building, and delivering high-performance packaging solutions for global food, beverage, brewery, dairy, and chemical operations. Major equipment offerings comprise shrink wrapping units, wrap-around case packers, advanced hybrid wrap-around shrink systems, and custom conveying lines.

Factory Overview
Technical Advantages

Key Operational Advantages

✨ Innovation Driven

Our engineering team averages over 10 years of packaging machinery experience, bringing creative and modern designs to every project.

✨ Uncompromising Quality

We emphasize reliable construction standards as a primary path to long-term operational success for our clients.

✨ Flexible Customization

Every machine configuration can be adapted to match exact plant layouts, bottle shapes, and speed requests.

✨ Rapid Service Support

Fast technical responses, remote troubleshooting support, and robust local parts inventory for timely maintenance.

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Customer-Centric Value

Over the past decade, we have supplied reliable equipment and technical assistance to numerous factories worldwide. Having commissioned successful packaging lines across various regions, we utilize our extensive engineering capabilities to design cost-effective setups that save floor space and raise line yields.

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Quality Control & Parts Management

Parts Manufacturing: All components are manufactured strictly according to technical engineering diagrams.

Laboratory Quality Inspections: 100% of manufactured and sourced parts are measured and tested in our quality control lab prior to entering assembly lines, ensuring complete drawing compliance.

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Onsite Engineer Service

Experienced Engineering Service

Our professional installation engineers assist client factories to ensure fast setup and rapid startup times. With years of layout experience, our engineers customize line flowcharts based on specific facility constraints to optimize spatial utilization and material flow.

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Packaging & Machinery Delivery

Once the machinery passes its Factory Acceptance Test (FAT), it is wrapped with stretch film and foam paper protection. Moisture-proof barriers are placed internally, and the setup is enclosed inside heavy-duty, export-grade wooden cases for safe sea transport.

Wooden Case Packaging
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Quality Assurance Standards

  • Processing Precision: We deploy specialized manufacturing equipment and process workflows developed over a decade of mechanical production.
  • Assembly Supervision: Every section of the packaging line is assembled under the supervision of a master builder with at least 3 years of hands-on experience.
  • Production Test Run: Before shipping, all systems are connected and tested continuously for a minimum of 12 hours under load conditions to ensure long-term, stable site performance.
  • Pre-shipment Inspection: Photos and videos are provided to clients for review and approval prior to container loading.

Frequently Asked Questions (FAQ)

Q What types of bottles can the shrink wrapping machine handle?
The machine is highly compatible with cans, glass bottles, and PET bottles. It supports bottle diameters ranging from Ø50mm to Ø80mm and bottle heights ranging from 100mm to 320mm.
Q What is the average output capacity of the shrink wrapping system?
The DCSP35 model has a single-lane packaging capacity of 30 to 35 packs per minute, depending on the bottle size and packaging configuration.
Q How long does it take to change between different bottle shapes or sizes?
It is very fast and convenient. The bottle feeding guide components use dedicated aluminum profiles pre-sized for specific configurations. A single operator can perform the quick changeover without manual adjustment of individual guide bars.
Q What quality control measures are implemented before dispatch?
All machine parts undergo laboratory dimensional inspections. Once assembled, the machinery runs a simulated, continuous production test for at least 12 hours to guarantee total system stability before packaging.
Q How is the packaging machinery protected during international shipping?
The machinery undergoes a strict packaging process: it is first wrapped in protective stretch film and foam padding, supplemented with internal moisture-proof desiccants, and then crated inside robust, export-standard wooden cases.
Q Do you provide onsite installation and training services?
Yes, technical engineers can be scheduled to visit the client's plant to oversee system installation, configure optimal lines, and provide comprehensive operational training for staff.

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